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American Firms Strive to Boost Local Production of Rare Earth Elements

U.S. Tackles Rare Earth Element Supply Chain Dominance

Credit: An illustration of the rare earth metal, alloy, and magnet manufacturing facility that MP Materials plans to build in Fort Worth, Texas. / MP Materials

The U.S. is actively working to build its own Rare Earth Element facilities. This move aims to reduce dependence on foreign supply chains, particularly China’s dominance in this sector.

Noveon Magnetics’ Innovative Approach

Credit: Noveon Magnetics / Magnetics Magazine

Noveon Magnetics CEO Scott Dunn has discussed the importance of reducing foreign dependency in Rare Earth Magnet production. The company is pioneering a sustainable method to increase domestic production.

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Bypassing Traditional Manufacturing Processes

Credit: Noveon Magnetics Branding / KLCreative

Noveon Magnetics has developed a process that bypasses the traditional supply chain. They recycle waste magnetic material directly into magnet manufacturing, delivering a finished product more efficiently.

The Challenge of Rare Earth Element Recycling

Credit: DepositPhotos

Currently, less than 1% of the world’s Rare Earth Elements are recycled. Most of these materials end up in landfills, posing a significant waste management challenge.

Noveon’s Recycling Strategy

Credit: DepositPhotos

Noveon is reversing the supply chain reliance on China by recycling old magnets to manufacture new ones. These magnets are crucial for various applications, including cars, medical equipment, and renewable power generation.

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Repurposing Old Motors and Generators

Credit: DepositPhotos

The company focuses on dismantling motors and generators, such as those from old hybrid vehicles. This approach provides magnetic material for new-generation hybrid vehicles.

Environmental Benefits of Recycling Magnets

Credit: DeposiPhotos

Recycling Rare Earth Magnets helps bypass several environmentally regulated steps in the production process. This includes mining, separation, and alloy manufacturing.

Texas Governor’s Support for Self-Reliance

Credit: Gov. Greg Abbott / National Governors Association

Texas Governor Greg Abbott, during his State of the State address, emphasized the importance of innovation and self-reliance. He highlighted Noveon’s efforts in making Texas more independent in Rare Earth Element production.

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Noveon’s Move to Texas

Credit: DepositPhoto

Dunn moved Noveon from Delaware to Texas, citing the state’s favorable manufacturing environment. He advocates for more support to U.S. companies to increase domestic production of magnets.

 Increasing Demand for Rare Earth Magnets

Credit: A Complete Guide to Rare Earth Magnets / Magnetic Source

Dunn notes that the demand for Rare Earth Magnets is rising, especially in high-tech and low-carbon technologies. These magnets are becoming increasingly integral across various sectors.

U.S. Critical Materials and Idaho National Laboratory’s Collaboration

Credit: As one of 17 national labs in the U.S. Department of Energy complex, the Idaho National Laboratory is home to more than 5,700 researchers and support staff / U.S. Department of Energy

U.S. Critical Materials and the Idaho National Laboratory are collaborating to fill gaps in the Rare Earth supply chain. They aim to develop new, environmentally friendly separation and processing methods.

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Developing New Refining Techniques

Credit: DepositPhotos

Scientists at the Idaho National Laboratory will spend eight months working on new techniques for refining Rare Earth materials. They aim to comply with stringent environmental laws while maintaining efficient production.

Sheep Creek Mine’s Role in Rare Earth Exploration

Credit: US Critical Materials / Security of Supply

U.S. Critical Materials is using ore from its Sheep Creek Mine for these new refining techniques. The mine, currently under an exploration permit, is believed to have high amounts of Rare Earth Elements.

Rare Earth Elements in Coal Reserves

Credit: DepositPhotos

The Energy Department is investing in projects to separate Rare Earth Elements from coal reserves. This initiative could tap into more than 250 billion tons of coal reserves for Rare Earth production.

The Future of Rare Earth Element Production in the U.S.

Credit: DepositPhotos

Dunn emphasizes the significant role these materials play in America’s energy future. He believes that with the right political and economic incentives, the U.S. can increase its self-sufficiency in Rare Earth Element production.

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